Machining Capability
Taking Precision Machining to the Next Level
At Mentco, we understand the critical role precision machining plays in your projects. That’s why we’ve invested in a state-of-the-art in-house machining setup designed to meet your most demanding requirements.
Advanced CNC Turning Centers: Our CNC turning centers boast 8 and 12 turret stations, offering superior versatility and efficiency. We can handle workpieces ranging from 2mm diameter to 150mm diameter using a compact 165mm & 250mm diameter chuck sizes on our CNC turning centres. This allows us to tackle a wide variety of components, regardless of their complexity.
Unmatched Machining Capability with VMC: Our VMC (Vertical Machining Center) machine is equipped with a 4th axis for intricate machining needs. Combined with a 24-tool Automatic Tool Changer (ATC), this powerhouse enables us to perform rapid and precise multi-axis machining operations.
Fast and Accurate Raw Material Cutting: Streamlining your project workflow is our priority. That’s why we utilize a dedicated circular saw cutting machine. This ensures fast, clean, and dimensionally accurate cuts to your raw materials, minimizing material prep time.
Conventional Machining Expertise: We understand the value of traditional techniques. Our well-maintained conventional machining setup is ideal for developing jigs and fixtures specific to your project requirements. Additionally, it empowers us to perform in-house maintenance tasks, maximizing our efficiency and responsiveness.
Team of Experts: Behind every machine is a skilled mind. At Mentco, we take pride in our highly qualified and experienced engineers and technicians. Their dedication to precision and problem-solving ensures your project receives the highest level of attention and expertise.
4-Axis Machining Capability
VMC with 4th-Axis Machining
This VMC machine boasts a built-in 4th-axis rotary table, significantly expanding its machining capabilities. Essentially, the 4th-axis adds another dimension of control, allowing the machine to rotate the workpiece along a horizontal axis while the primary axes handle the cutting.
Key Specifications:
Chuck Capacity: Up to 150 mm diameter (This refers to the maximum diameter of a workpiece that can be securely held by the machine’s chuck)
Workpiece Length: Up to 200 mm (This specifies the maximum length of a workpiece that can be accommodated on the machine)
Center Support: The machine offers center support for longer workpieces, enhancing stability and minimizing deflection during machining.
Suitable Operations:
The 4th-axis configuration on this VMC unlocks a variety of operations that would be challenging or impossible on a traditional 3-axis machine. Here are some of the well-suited applications:
Peripheral Drilling: This involves creating holes around the circumference of a cylindrical workpiece. The 4th-axis allows for precise positioning and drilling at various angular intervals.
Slotting: Slots of various shapes and sizes can be efficiently machined on the periphery or axial face of a workpiece using the combined movement of the 4th axis and the X, Y, and Z axes.
Thread Milling: This technique creates high-quality threads on the outer or inner diameter of a workpiece. The 4th-axis enables synchronized rotation and axial movement for accurate thread creation.
Inhouse Passivation Capability
Deep Cleaning and Passivation Expertise for Stainless Steel Components
Mentco provides comprehensive in-house deep cleaning and passivation services for stainless steel components and other compatible materials. We ensure adherence to international standards like ASTM A967 and ASTM A380, guaranteeing a high-quality, consistent finish.
Our Passivation Techniques:
Citric Passivation: This environmentally friendly method utilizes a citric acid-based solution to remove surface contaminants and promote the formation of a passive oxide layer. Ideal for components where nitric acid use is restricted due to safety concerns or potential material incompatibility.
Nitric Passivation: This established technique employs a nitric acid solution to achieve a robust passive layer on stainless steel. It’s particularly effective for components requiring superior corrosion resistance.
The passivation process involves treating the surface of the steel to remove impurities and create a protective layer, typically through chemical or electrochemical means. This layer, often composed of oxides or other compounds, helps prevent corrosion and enhances the steel’s resistance to rusting and other forms of degradation. Passivation is crucial for extending the lifespan and maintaining the quality of steel components in various industries, including oil and gas, automotive, aerospace, etc.
Inhouse Cleanroom Class 100
Mentco takes pride in offering a Class 100 cleanroom facility, catering specifically to the needs of industries like semiconductor manufacturing, pharmaceuticals, and biotechnology. This environment provides an unmatched level of cleanliness, crucial for ensuring the success of sensitive processes and the integrity of your products.
Contamination, even from microscopic particles, can have disastrous consequences in these sensitive industries. Here’s how a Class 100 cleanroom from Mentco safeguards your operations:
Semiconductor Manufacturing: Even the tiniest speck of dust can disrupt the intricate circuitry of semiconductors, rendering them inoperable.
Pharmaceuticals: Contamination can compromise the potency, purity, and sterility of life-saving drugs.
Biotechnology: Research involving delicate biological samples requires a pristine environment to prevent unwanted mutations or interferences.
Mentco understands the importance of upholding the Class 100 air quality standard. To achieve this, we implement a rigorous set of protocols:
Advanced Air Filtration Systems: Employing filters and other sophisticated air purification technologies to eliminate airborne particles.
Strict Gowning Procedures: Personnel entering the cleanroom must wear specialized cleanroom garments to minimize particle shedding from clothing and skin.
Equipment Sterilization: All equipment used within the cleanroom undergoes thorough decontamination processes to prevent contamination.
Continuous Environmental Monitoring: Real-time monitoring systems constantly track air quality and particle count to ensure the Class 100 standard is maintained.
Highest Capability of Inspection
At Mentco, we take pride in our industry-leading inspection capabilities. Our commitment to quality starts with a meticulous examination of your materials, components, and finished goods. We utilize a range of high-accuracy machines to ensure your products meet even the most demanding specifications.
Micron-Level Precision: Our advanced equipment, including 3D Coordinate Measuring Machines (CMM), 2D Contour Measuring Machines, and non-contact profilometers like Surfcom, allows us to measure features as small as 1 micron. This exceptional precision ensures your parts meet exact dimensional tolerances and functionality requirements.
It involves systematic examination, testing, or gauging of materials, components, or finished goods to ensure they conform to specifications. Effective inspection processes help maintain quality, identify defects, and prevent non-conformities, ultimately enhancing customer satisfaction and organizational reputation.
Turnkey Project handling
In today’s fast-paced manufacturing environment, efficiency and minimizing risk are paramount. That’s where Mentco’s turnkey project solutions come in. We go beyond simply being a manufacturer; we act as your trusted partner, guiding you through the entire project lifecycle from conception to completion.
How Does Mentco’s Turnkey Project Benefit You?
Streamlined Process: We handle everything in-house, ensuring a smooth and efficient workflow. You’ll have a single point of contact for all project inquiries and updates.
Reduced Risk: Our experienced team manages all aspects of the project, mitigating potential risks associated with coordinating with multiple vendors.
Time Savings: By eliminating the need to source and manage different suppliers, you’ll enjoy a faster project completion timeline.
Enhanced Accountability: With Mentco as your sole point of contact, accountability is clear. We take full ownership of the project’s success.
Superior Quality Control: By overseeing the entire project lifecycle, we maintain stricter quality control standards, ensuring a finished product that meets your exact specifications.
Turnkey projects streamline the process for clients, saving time, reducing risk, and ensuring a higher level of coordination and accountability.
